Bath chemical control to support circuit reliability
Bath chemical control to support circuit reliability
Minimum tolerances and deposit purity
In the precision electronics industry, from PCB manufacturing to connectivity systems, electroplating processes operate on micrometer scales and with extremely small tolerance margins. The chemical stability of the bath and the purity of the deposit directly affect conductivity, solderability, and reliability of the component over time.
Cross-contamination, imbalances in additive concentration, or variations in precious metals, such as gold, silver, or palladium, can generate defects that are difficult to intercept only at the end of the process. In addition to the risk of technical nonconformity, these drifts affect production costs, especially when they involve high-value economic baths.
The in-line and clean-room analytical control
CDR GalvanLab® enables rapid monitoring of critical galvanic bath parameters near the production line, reducing the time between sampling, analysis and intervention. Frequent monitoring helps operators maintain stable bath chemistry, optimize precious metal use, and prevent variations that could compromise weldability, conductivity, or deposit quality.
Value your time
Discover all the advantages of our analysis system:
Frequently Asked Questions about CDR GalvanLab®:
A: The system’s reliability is confirmed by studies from universities and specialized institutes. Our clients worldwide attest to its effectiveness: Some methods are used by prestigious multinational groups.
A: Each CDR test method is correlated with the corresponding international reference method, and in some cases is also adopted by accredited laboratories.
A: At startup, the instrument automatically checks the reading cell and blocks the analysis if an error is detected. In addition, CDR provides Control Solutions, samples with predefined results that allow users to regularly verify both instrument performance and operator accuracy. Integration with SAP further supports monitoring of the system’s status.
A: Because CDR GalvanLab® analyzers are factory pre-calibrated together with their reagents, with calibration data embedded in the instrument and each reagent lot aligned to previous lots; an automatic self-check at every startup verifies performance, so routine user calibration is unnecessary, with fine-tuning available if necessary when aligning to alternative methods or legacy datasets. For a deeper explanation of how calibration is designed and managed, you click and read the full article.
A: No, CDR GalvanLab® requires neither maintenance nor periodic cleaning.
This is possible thanks to its optical technology based on an LED reading cell, which does not need calibration or periodic replacement, unlike traditional tungsten lamps or other more delicate systems. No drift over time, no corrective action required.
Its compact and robust design also makes the instrument ideal for direct use on production lines, even in demanding operational environments such as olive mills, wineries, breweries, or plants with industrial fryers.
Many of our customers have been using CDR GalvanLab® for years, performing hundreds of analyses per week, without ever having to stop operations for maintenance activities.A: No qualified technicians is needed: the system is intuitive and accessible to anyone.
A: Yes. CDR GalvanLab® uses reagents in minimal quantities, significantly reducing operator risks compared to traditional methods. Additionally, the use of micro-analysis contributes to sustainability by reducing reagent consumption, waste generation, and emissions, while ensuring safe and efficient quality control in plating processes. [More info ...]
A: Overall costs are highly competitive thanks to shorter analysis times, absence of maintenance, and long system lifespan based on LED technology.
